Works in Progress

Here's a sneak-peek of a work-in-progress, non-furniture piece I'm working on in my spare time. Like several of the smaller tables I've been making over the last 6 months or so, this piece works on a 30/60-degree angle star pattern. People regularly assume these pieces are created using an inlay. However, inlay (as either marquetry or parquetry) involves placing a pattern or image on top of an underlayment or other structural surface; whereas this piece is solidly handcrafted using 1,000 - 1,500 individual pieces.

It's about 40" square and though you probably can't tell from the photo, the thickness of the individual pieces range from about 1/2" to 1". The woods used to make the angular stripes are cherry and walnut. The colored stars are made of canary wood, blood wood and redheart.

Eventually, the piece will be sanded so that the surface smoothly follows the contour of the individual pieces. When completed, both pieces will be wall-mounted. Before sanding and finishing this piece, I'm going to make a plaster cast that will become a second piece. I still have to figure out how to do that. If I try to pour plaster directly on the wood, the water in the plaster will soak into the wood fibers and ruin the whole piece. Plaster will also stick like glue to a piece with as much texture as this. The plaster casting process will likely involve a combination of rubber and plaster molding. If you have any suggestions, I'd certainly consider them...

These other pieces are a couple examples of smaller fabrications that I've made mostly from the scraps from the above piece and some of earlier star tables. These pieces are also meant to be wall-mounted. The evolution of these pieces will be to make more sculptural, 3-dimensional objects in which these pieces are sort of like walls. But that'll probably be a while.

Fall & Winter Stars - 2 Experimental Tables

Before my friend Doug and I got rolling on the Organic Chair in November, most of my attention was concentrated on further exploring the repetitive, geometric technique I developed while working on my "Ark" chair. The two tables shown below are inspired by the recent transitions to Fall and Winter, respectively, and both follow the same symmetrical, 45-degree angle model. However, with these pieces, I concentrated on the star pattern that naturally emerges when using triangular-shaped pieces.

The tops of both these pieces might be the first thing that catches peoples' eyes, and I'm happy the fabrication of each worked out as well as it did with the number of variables presented with using so many pieces for each. They were somewhat tedious and time consuming to put together, but the base and legs for each proved much more challenging to put together. I should quickly mention that the fabrication process for the tops of each are not "inlay" as several people have commented. They're not stained either; the colors you see are the natural colors of the woods (mostly walnut, paduak, canarywood and redheart), with only a topcoat of semi-gloss polyurethane. Inlay involves insetting thin, non-geometric (marquetry) or geometric (parquetry) shapes into another surface. These star tables are made by putting together hundreds of individual diamond-shaped pieces.

But back to the base and legs. These were more challenging - particularly the curvy orange (made of paduak) and yellow (made of canarywood) turned ones.











In the picture on the right side, you might be able to see a curved cut mark near the foot of each one. These wrap around each leg, again in a pattern, and were partly the result of an accident. I'm not sure if this is a common occurance of more seasoned woodturners, but I often get a lot of splintering near the top and bottom of my stock. In an attempt to combat this, I started off by cutting a 45-degree angle around the stock near the top, thinking this would preempt any splintering that normally occurs. As I was turning the area around the cut, I noticed a rounded, petal-like form emerging. This did fix my splintering problem, but also resulted in an innovative form that further highlights the botanical spirit of the whole piece.

Next up, I'm going to try to make a massive form using this pattern technique. My dad, who is much better than I am with math, reminded me that the angle of cut of the triangular/diamond shaped pieces would determine the number of points on similarly star-shaped fabrications: 60-degrees = 6-sided; 45-degrees = 8-sided; 30-degrees = 12-sided; etc. So next up, I'm tackling a project that will use a combination of 60- & 30-degree pieces. But this time, I want to make something that has a rounded or wavy top surface. Any fellow woodworkers, artists, designers or math whizzes out there who can help?